Use MAGMA ECONOMICS to Consider and Evaluate MAGMASOFT® Simulation Results for Iron Casting

MAGMA ECONOMICS enables the quantitative evaluation of costs, energy consumption and CO₂ emissions together with quality criteria directly in MAGMASOFT®.

MAGMA ECONOMICS Example:
Brake Disc Production on a Molding Line:

An employee came up with the idea of using a smaller molding line for production to save costs. Is it worth the effort?

  • PRODUKTPARAMETER:
    Product:
    Brakedisk
    Process: sand casting, horizontal molding line
    Metal: cast iron, GJL-350
    Casting weight: 6 kg
    Production volume: 500,000/year
    Cavities per mold: 8 vs. 4
    Cycle time: 60 sec. vs. 22,5 sec.
    Number of filters: 4 vs. 1

The scenario planning feature in MAGMA ECONOMICS allows you to quickly make a simple cost estimate.
This resulted in an estimated cost savings of €0.16 / 7%.

  • The expected savings of €0.16/7 % was thus incentive enough to create a CAD model of the design and then simulate it.
  • The simulation result exceeds the prediction by further 3 %. Total savings: 10 %.

    For a planned production volume of 500,000 parts per year, the savings is € 115,000.

MAGMA ECONOMICS
 (c) MAGMA

MAGMA ECONOMICS identifies savings potentials throughout the entire casting process.
Become more cost-efficient and sustainable – without quality risk.

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MAGMAinteract®

MAGMAinteract® is a free 3D viewer that visualises MAGMASOFT® results and intuitively presents information exported from MAGMASOFT®. This simple and quick way of presenting results improves communication between all project participants working with MAGMASOFT® results.

Free Download

Do you need help?

If you have any questions about MAGMAinteract® or need installation support, please contact your support team:

+49 241 88901 333

Compare and test the evaluation options of MAGMA ECONOMICS using the downloadable MAGMAinteract® files from the example shown.